Project 03 — Jan Juc

Composite Deck Replacement & Aluminium Frame Balustrade — Structural Upgrade & New Boards

📍 Jan Juc, Surf Coast VIC Composite Decking Balustrade Replacement Substructure Upgrade
Completed Ash Grey composite deck with white outdoor furniture — Jan Juc Looking out from the deck — Ash Grey composite boards and aluminium frame balustrade, Jan Juc Exterior view of property from street showing elevated deck and balustrade — Jan Juc
Location Jan Juc, Surf Coast VIC
Type Deck & Balustrade Replacement
Material Ash Grey Composite Decking & Aluminium Balustrade
Standard Elevated Build Standard™
About This Project

An elevated coastal deck that had done its time. The timber boards were old — but the real problem was what sat beneath them. The substructure had deteriorated quietly, and the steel cable balustrade had never been right for this site.

The frame was opened up before a single board went down. Joists laminated throughout, saddle brackets at every junction, new structural post at the front corner. Steel cable stripped back and replaced with flush aluminium frame panels — solid, clean, suited to coastal exposure. Ash Grey composite boards laid the full run with concealed fixings. No screws. No gaps. No compromise.

Build Stages — Full Documentation
Stage 0 Before — The Original Deck
Original weathered timber deck with steel cable balustrade — Jan Juc before works
01 The original deck before works began — weathered, greying timber boards well past their best.
Old deck surface with tools and materials staged, cable wire balustrade visible — work day commences, Jan Juc
02 Work day begins — tools and materials staged across the old boards, the steel cable balustrade still running the edge.
Stage 1 Substructure & Frame Rebuild
Rebuilt deck substructure seen from below — new bearers, laminated joists and saddle brackets, Jan Juc Surf Coast
03 The frame rebuilt from below — our heavier new timbers laminated to the existing bearers and locked in with saddle brackets, engineered for serious added strength.
Original timber deck sub-frame seen from ground level before rebuild — weathered bearers and posts, Jan Juc
04 New timbers going in — fresh bearers set across into position, the structure rebuilt from the ground up before a single board returns.
Old deck boards lifted exposing the joists and frame, first new boards started — Jan Juc
05 Boards stripped back and the framing reinforced — new timbers laminated along the existing joists, the substructure rebuilt stronger than it started.
Stage 2 Ash Grey Composite Decking — Boards Down
Ash Grey composite boards partially installed — new boards contrasting with old weathered timber below, Jan Juc
06 The new Ash Grey composite boards going down — clean, consistent runs laid out across the rebuilt frame.
New Ash Grey composite boards laid in full runs beneath the glass roof — Jan Juc
07 New composite boards going down over the frame — the gaps between runs still showing the joists carrying them beneath.
Ash Grey composite deck nearing completion with the new aluminium balustrade beginning to go in — Jan Juc
08 Boards laid in a deliberate staggered pattern, each with a precise 3mm gap — room for the composite to move and breathe through every season.
Stage 3 Aluminium Frame Balustrade
Old steel cable stripped out from between the deck posts, bays opened up ready for the new aluminium balustrade — Jan Juc
09 The old steel cable stripped out from between the posts — the bays opened up and ready for the new aluminium balustrade, the final run of boards still going down.
New aluminium frame balustrade running the deck perimeter with Surf Coast views beyond — Jan Juc
10 Looking along the finished boards — the aluminium frame balustrade running the full edge in one clean, unbroken line.
Stage 4 Nearing Completion
Composite deck with the new black aluminium frame balustrade installed along the edge, final items still on the deck — Jan Juc
11 Decking laid and the new aluminium frame balustrade in along the edge — the black-framed panels complete, a few last items still on the boards before handover.
Composite deck with new aluminium balustrade and outdoor lounge furniture being placed, Surf Coast views beyond — Jan Juc
12 Almost there — the first outdoor furniture moving in, the balustrade along the edge and the view spread out beyond.
Completed Ash Grey composite deck with dark aluminium frame balustrade wrapping the perimeter — Jan Juc views beyond
13 Finished — Ash Grey boards running the full span, the aluminium frame balustrade wrapping the perimeter in one continuous line.
Stage 5 The Finished Outdoor Space
Finished deck detail — aluminium frame balustrade panel with rattan sphere ornament, Jan Juc
14 The finished edge up close — the aluminium frame balustrade and a rattan sphere resting on the boards.
Outdoor dining setting on composite deck — glass table, white chairs and garden agaves, Jan Juc
15 The deck in use — a glass dining table and white chairs set out, potted agaves at the far end.
Looking out from the deck — Ash Grey composite boards, white dining setting and aluminium balustrade, Jan Juc
16 Looking out across the deck — the dining setting framed by the balustrade, the view opening up beyond.
Looking down the full length of the finished composite deck with outdoor furniture at far end — Jan Juc
17 The full length of the deck — boards running uninterrupted to the furniture at the far end, the balustrade alongside.
Looking along deck with outdoor chairs in background — Jan Juc
18 Along the deck — every board line running straight and true, the aluminium balustrade framing a premium finish that lifts the whole space.
Stage 6 The View from the Street
Exterior view of the property showing the elevated deck and aluminium frame balustrade above — Jan Juc
19 From the street — the elevated deck and aluminium frame balustrade sitting cleanly above the driveway, a finished outdoor room that reads from the kerb.

Ready to replace your deck properly?

Deck replacements that skip the substructure come back as problems. If your deck is showing its age, let's look at what's underneath first — and do it once, done right.

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